Geosynthetic Design & Testing

 
Maddocks & Associates Pty Ltd
Consulting Engineers - Cairns & Innisfail,
North Queensland, Australia.
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Aquaculture Projects
Prawn Farms

We have recently completed the civil design of the largest aquaculture project in Australia. The project at Proserpine involves the construction of 100 HA of pond area and the production of 800 tonnes/annum of prawns. Our involvement with the project has allowed us to develop an indepth understanding of the principal requirements for a successful site for an aquaculture project. Minimisation of costs and the expeditious finalisation of the application process is only achievable if the correct site is first selected.

Maddocks & Associates have over the last year undertaken site inspections of potential major aquaculture sites. We are able to offer some general directions to potential investors who are considering obtaining a site.

PRAWN FARM - SITE SELECTION

In selecting a farm site it is required to identify two types of values:

  • Physical values which make the site desirable as a possible farm
  • Aspects of the site which represent its ecological value.

Early identification of ecological values is important because of the exhaustive environmental evaluation process that must proceed the establishment of a farm.

The following is a none exhaustive list of considerations for assessment of the suitability of a site:

1. Water Quality and Coastal Hydrology. The farm will require access to a source of fresh seawater and the capacity to expel waste water (Following on site treatment) to a point where short circuiting is not a problem. Where possible the intake should be located in a protected position, possibly on a tidal creek, close to the mouth. It is generally an advantage if the creek is fully flushed by the tide on each tidal cycle so that water which has been in the creek systems for some time, with possible low oxygen levels is not taken in. The capacity of the proposed outlet to dilute and assimilate the waste water in a major consideration. Farm size will be limited by the capacity of the receiving waters for advection and dispersal of effluents. There is an advantage in having an outlet on a separate creek or a different branch of the same creek to the intake, to eliminate the possibility of short circuiting (The taking in of effluent).

A creek inlet and outlet has advantages to an open ocean inlet or outfall in that the structural works required to give stability are less costly. Ocean outfalls and intakes are also of greater concern to regulating authorities.

Creeks with steep tidal gradients are an advantage in that the inflow and outflow are quicker causing less concerns with captivation of effluents and building concentrations of effluents and nutrients within the creek system. Creeks with shallow gradients are usually associated with wetlands which may also create additional environmental concerns.

Aquaculture2. Existing Flora and Fauna both within and around the proposed site may be of concern. The site should be free of habitat for endangered species. The opinion of the local forestry agency and DEH The position of the local authority as to tree preservation policy should also be obtained. The DPI Fisheries section should also be consulted as to the status of the waterways as to Fish breeding and habitat and any special protection that is afforded to them.

3. Soil Types including clay content, erosion potential and Acid Sulfate Soil Potential. Soil type mapping can be provided by Maddocks and Associates together with 1:100,000 topographic mapping. The potential for acid sulfate soils is usually linked to the presence of mangroves although not all areas containing mangroves are acid sulfate producing and some areas that do not contain mangroves are acid sulfate producing. The DPI can usually be approached for an initial indication of acid sulphate potential and will provide soil sampling and basic testing. This service is usually provided at a relatively low cost. Minimum mangrove disturbance should occur in order to provide the required inlet and outlet. Materials that are removed from mangrove areas are expensive to dispose of and may have to be placed in lime lined pits.

Soils should generally be sandy clays with a low dispersive nature. The sand content should be less than about 40% and the clay content should be more than 40%. The presence of montmorillonite or similar minerals with a dispersive nature can be assessed by the pin hole test carried out on samples extracted from the site. Earthworks on prawn farms generally involves cuts of less than 1m deep and fills up to 5m high. The required fill material volumes for the narrow embankments are generally balanced by broad shallow cuts over the entire pond area. It is important to assess the soil type over the whole of the proposed construction area to shallow depth. The presence of underlying rock or weathered rock at shallow depth is usually a problem as is the presence of floaters. The presence of rock or floaters will add to the cost of earthworks and may be an indication of unwanted pond permeability. Clays should be present to a depth of up to 1m below the anticipated pond bottom. Clays which are unduly stiff may have to be tyned and worked in order to be compacted to form pond bottoms. This will also add to earthworks costs. The presence of adequately performing, existing farm dams on the potential property is a good indication of the presence of the right kinds of soils. Farm dams should be inspected as should any puddles on the site. cloudy water is generally an indication of dispersive soils. Dispersive soils effect the quality of the product and increase the difficulty in treatment of effluent. Nitrogen and Phosphorus link with fines carried in water. The extraction of phosphorus and nitrogen will be a major concern of the approving authorities and will have a major financial bearing on the project.

Soils should not be saturated for at least part of the year. Saturated soils are difficult to compact. It will be difficult to dry the soils when the potential scale of the earthworks is considered. It is an advantage if the natural moisture content of the soils is close to optimum level as determined by Standard methods. Earthworks will generally be carried out by large scrapers (30 cubic yard capacity). Wet soils will limit the period of the year and the efficiency that these machines can work.

Steeply graded banks in the local creeks are a good indication of the presence of the required soils. Sandy creeks are a warning.

4. Topography and Flood Levels. The site should have a gradual grade towards the east (Assuming Queensland is the envisaged state) to allow the ponds to drain by gravity and avoid any necessity for costly pumping of effluent. The grade should if possible be less than 0.25%. The site should not have obvious high or low areas with deviations from a selected plane being minimal. Undulations increase the cost of earthworks. The tidal intrusion into the site should be shallow. If possible there should be a narrow defined flood plane. the banks of the creek should be sharp and all but very high tides be contained within the creek. Large tidal movements which intrude into the prawn farm may necessitate the requirement for extensive erosion protection to outlet and inlet channels. Tidal intrusion into inlet channels, outlet channels and treatment ponds increases the potential for predator problems.

5. Freshwater Influences. The presence of significant creeks or drainage paths crossing the site will cause problems during construction and for later permanent diversion. It should be remembered the proposed scale of farm will cover an area of up to 5 square kilometres and will have wall lengths of up to 1.5 kilometre. If the ponds are in a major catchment the potential for erosion of soils in drains constructed for diversion will greatly increase. Turbidity will be a major concern of the local and state authorities. During construction it will be required to follow rigid guidelines and prior to construction it will be necessary to submit a temporary erosion control plan. The cost of these works may extend to several hundred thousand dollars for a problem site.

The potential for collection and ponding of fresh water close to but outside the potential site should be possible. Optimum conditions for prawn growth may be at levels of salinity which are lower than ambient sea water concentration. The close proximity of a potential storage to the prawn pond construction area will allow the ready borrowing of materials from the water storage for the pond construction.

6. Neighbouring land Uses are often given priority when a conflict is created with a new use. The proponent of the new use is often required to provide buffer strips and minimise the possibility of off site effects beyond what would normally be called for. All this adds to cost. Low order neighbouring land uses such as grazing is an advantage. Higher order crop production and associated insecticide and fertiliser usage is undesirable.

7. Existing Water Uses. Possible interference with groundwater should be considered. Effects such as salination are a possibility. Where a possibility for disturbance to natural regimes exists expensive groundwater studies may be required by the regulating authorities. The presence of water extraction permits or bores should be checked through the Department of Natural Resources. The presence of any aquifers should be investigated.

If a natural stream is to be dammed as part of the effort to store fresh water then the effect of cutting of the downstream flow should be investigated. Riparian flow is often a right of downstream users. Where a defined stream is interfered with then it will be required to obtain a licence from the DNR. this will require advertising and an appeal and objection process will apply.

8. Proximity of Marine Parks, Fish Habitat Zones and World Heritage Property. The positioning of a large aquaculture project in these areas will increase the level of environmental assessment required when compared with a site outside such zones.

9. The potential impact of the project on environmental values and biodiversity. Will the construction interfere with significant environments such as coastal wetlands or mangrove systems.

10. Historical Land Uses. The presence of aboriginal sites will have to be independently assessed during the environmental impact process. the discovery of sites may lead to land claims. The impact of the Wik decision should be considered. If it is required to obtain a permit to occupy crown land for inlet and outlet works Section 86 applications will be required. It is also a requirement that any works at present being considered for crown lands be above ground level, canals can not be excavated. This requirement of a site with marginal elevation may have the effect of raising the pond levels by several meters with consequent effects on the cost of earthworks.

11. Prevailing Winds. Ponds should be able to be aligned across prevailing winds to reduce wave set up and associated pond erosion

FACTORS EFFECTING GROWTH RATE AND PRODUCTIVITY

The growth rate of prawns is effected by many variables e.g. temperature, pond age & stocking density. All of these factors can be taken into account to provide an accurate prediction on the production of the new site and then calculate the possible profitability of the project. This can be done using the Jackson and Wang Growth Model. The growth model was derived from the Gompertz model and a 6.5 year study of 48 1 Ha ponds with a density of 32-35 prawns/m². This model shows us how prawns react to variables and how we can evaluate the prospects of new sites.

Temperature has been shown to have a major effect on the growth rates of the Paenaeus Monodon. The effect is quite markable over the growing time of the prawns e.g. in a pond of approximately 1 Ha the growth of prawns reach an average of 34 grams in 180 days at 30°C where as in the same time frame they only average 15 grams at 20°C. Temperatures of 23°C to 30°C were found to provide the largest growth rate. Any temperature above or below this range caused a decrease in the growth rate of the prawns.

AquacultureAnother major effect on the out come and time period of the crops is the stocking density of the prawns however the stocking density does not remain constant due to mortality. The higher the mortality rate the lower the prawn density and the higher the consequent growth rate of the individual prawns. e.g. at 100% survival the size of the prawns after 180 days are found to be an average of 31.6 grams and at only 29% survival they average at 36.6 grams after 180 days. A high mortality that occurs early in the growing period will have an increased effect on the growing rate of the prawns, on the other hand high mortality late in the growing process will have a very small effect on the rate of growth. There is no accurate way to calculate the mortality of a crop during the growing period it can only be approximately calculated. The only way to accurately calculate the mortality rate is at the time of the harvest.

Pond age also has an effect on the growth rate of the prawns. The growth rate of the first few crops is reasonably unchanging although as the ponds age the growth rate and productivity of the ponds can decrease but if the management of the farm and the feeding methods and quantity are carefully observed the growth rate of the prawns will improve with each crop. It has been shown over the years that improved methods and management have increased the growth rate and production of the Paenaeus Monodon.

Other variables such as Dissolved Oxygen, pH and Salinity are important factors. These are difficult to account for because these conditions change rapidly through the day.

Reference. 1. Jackson, C.J. and Y.Wang 1997. Modelling growth rates of Penaeus monodon in intensively managed ponds: effects of temperature, pond age and stocking density.


Opportunity No. 1

Proposed 100 Ha aquaculture (prawns) in Far North Queensland. All approvals obtained. The project is to be offered on the Australian Stock Exchange. Properties are to be available by November.


Opportunity No. 2

Proposed 250 Ha Aquaculture (prawns) North Qld. Early stages of approval process. Expressions of interest accepted.


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Geosynthetic Design & Testing
Maddocks & Associates Pty Ltd
Consulting Engineers
CAIRNS
5 / 520 Mulgrave Rd
Earlville
Queensland 4870

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(07) 4033 7300
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0418 875 664
INNISFAIL
9 Donald St
Innisfail
Queensland 4860

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